Muhammad FikriMaintenance & Engineering

11+ YEARS IN MANUFACTURING & ENGINEERING

Muhammad Fikri
Abd Rahman

Maintenance & Engineering Professional

PLC Programming & Troubleshooting · Machine Breakdown & Repair · PM & TPM · Equipment Reliability

Hands-on maintenance professional experienced in PLC programming, modification and troubleshooting, machine breakdown diagnosis and repair, preventive maintenance, TPM, equipment servicing and equipment reliability.

  • PLC Programming
  • PLC Troubleshooting
  • Machine Breakdown & Repair
  • Preventive Maintenance
  • TPM
  • Root-Cause Analysis
Explore Engineering Work View Professional Experience
Ipoh, Perak · MalaysiaDownload Resume
PLC PROGRAMMING & MACHINE REPAIRPREVENTIVE MAINTENANCE & TPMROOT CAUSE & MAINTENANCE CONTROL

Professional profile

Hands-on engineering.
Responsibility beyond the repair.

My career spans engineering project support and manufacturing maintenance at Tamza Global, Toyo Tires and Autoliv Hirotako. I work directly with PLC logic and machine repairs, alongside the planned maintenance, reporting and spare-parts control needed to keep maintenance work organised.

My current official role is Maintenance Technician at Autoliv Hirotako.

Selected Engineering & Maintenance Work

Programming. Repair.
Maintenance ownership.

Technical scope from my manufacturing maintenance experience. Visual examples are illustrative; employment responsibilities are based on my current resume.

PLC & controls / Core engineering scope

PLC programming &
machine troubleshooting.

Direct work with PLC programs: monitoring, tracing control faults, and developing, modifying or adding logic for fault rectification and equipment improvement.

Illustrative example · No confidential employer data
Control logic / concept viewSTATIC EXAMPLE
INPUTExample signals
PLC LOGICConditions & changes
OUTPUTExample command
Fictional ladder-logic-inspired sketch Two illustrative rungs connect generic input conditions to output symbols. A dashed box identifies an example added condition. These are visual placeholders, not a working PLC program or actual machine logic. REQUESTREADYRUN_CMDAUX_INCHECKAUX_CMD Dashed area: example logic addition

Fictional signals and logic · Not executable · No equipment or PLC brand represented

PLC work

Monitor & trace

Program monitoring, fault tracing and diagnosis of electrical and control-related problems.

Develop, modify & add

PLC logic development, modification of existing logic and logic addition when required.

Rectify & improve

PLC changes for machine fault rectification, equipment modification and operational improvement.

Autoliv Hirotako · Maintenance Technician

Machine maintenance

Breakdown diagnosis.
Repair. Return to operation.

Diagnosis and hands-on repair of electrical and control-related faults, alongside planned and corrective maintenance.

Responsibility overview · Based on professional scope

  1. Machine breakdown
  2. Diagnose
  3. Troubleshoot
  4. Repair
  5. Test
  6. Restore operation
  7. Root-cause review

Planned maintenance

  • Preventive Maintenance (PM)
  • Total Productive Maintenance (TPM)
  • Inspection
  • Equipment servicing

Engineering support

  • Installation
  • Corrective maintenance
  • Equipment performance improvement
  • Safety & quality compliance

Employment experience: Autoliv Hirotako · Toyo Tires

Maintenance readiness

End-to-end spare-parts
inventory control.

Ownership of stock-in and stock-out tracking, inventory records, parts availability and replenishment, through procurement, reconciliation and audit queries.

Illustrative example · Fictional inventory data · No confidential employer information

Spare-parts registerDEMONSTRATION DATA ONLY
Sample part lines
5
Below sample minimum
2
Sample units on hand
31
Fictional stock positions — not Autoliv inventory or performance results
Part No.DescriptionStockMinimumStatus
SP-001Proximity Sensor85Available
SP-002Contactor35Reorder
SP-003Timing Belt64Available
SP-004Control Relay24Reorder
SP-005Bearing126Available

Summary values describe only the five fictional rows above. Reorder status means the sample stock is below its sample minimum.

  1. Stock in
  2. Track
  3. Stock out
  4. Monitor
  5. Replenish
  6. RFQ / PR / PO
  7. Reconcile
  8. Audit

Records & replenishmentInventory tracking, current stock monitoring, parts availability, replenishment requirements, RFQ, PR, PO and vendor coordination.

Reconciliation & auditReconcile stock records, maintain traceability and serve as the point of reference for inventory and stock-record queries during audits.

Autoliv Hirotako · Maintenance Technician

Problem solving & maintenance control

Root-cause analysis.
Maintenance reporting & control.

Recurring-fault investigation, corrective and preventive action, and the records and management updates that keep follow-up visible.

  1. Breakdown
  2. Fault investigation
  3. Root cause
  4. Corrective action
  5. Preventive action
  6. Verification
  7. Lessons learned

Maintenance reporting

  • DailyBreakdown reporting
  • WeeklyMaintenance reporting
  • MonthlyMaintenance reporting

Weekly maintenance review

Prepare presentation materials and present maintenance performance, breakdown findings, recurring issues and follow-up actions to management when required.

Responsibility within the Maintenance Technician role

Supporting records

  • 8D reports
  • Breakdown reports
  • SOPs
  • Maintenance checklists
  • Audit records
  • Technical quality guidelines

Documentation samples

Compact, fictional previews of supporting records.

8D Problem-Solving ReportRoot cause, actions and review.Illustrative sample · Fictional informationView SampleClose Sample

ILLUSTRATIVE SAMPLE — FICTIONAL SCENARIONot an actual company record, completed project or evidence of Muhammad Fikri’s personal results. No confidential information is included.

DEMO-8D / Fictional record

Finding
Intermittent input at fictional station DEMO-A; illustrative inspection records a loose connection.
Action & verification
Example correction recorded, functional check documented and inspection checklist updated.
Review
Sample supervisor review pending. No real sign-off or completed project is represented.

Portfolio demonstration only. All assets, observations, roles and reference codes are fictional.

Maintenance SOP / Work InstructionScope, controls and verification.Illustrative sample · Fictional informationView SampleClose Sample

ILLUSTRATIVE SAMPLE — FICTIONAL SCENARIONot an actual company record, completed project or evidence of Muhammad Fikri’s personal results. No confidential information is included.

DEMO-WI / Fictional draft

Scope
Recording authorised routine service on fictional equipment DEMO-B.
Control fields
Work reference, task scope, approved equipment-specific method, findings and exceptions.
Verification
Required checks and reviewer fields. Example revision A; no operational approval. This is not an operating instruction.

Portfolio demonstration only. All assets, observations, roles and reference codes are fictional.

Maintenance Verification ChecklistFindings, status and follow-up.Illustrative sample · Fictional informationView SampleClose Sample

ILLUSTRATIVE SAMPLE — FICTIONAL SCENARIONot an actual company record, completed project or evidence of Muhammad Fikri’s personal results. No confidential information is included.

DEMO-CHECK / Fictional record

Inspection entry
Fictional equipment DEMO-C: cable support recorded as requiring attention.
Assigned follow-up
Sample technician — inspection and correction under an approved procedure.
Release status
Example pending verification and sample supervisor review. No real authorisation or signature.

Portfolio demonstration only. All assets, observations, roles and reference codes are fictional.

Employment experience: Autoliv Hirotako · Maintenance Technician

Professional experience

Built on the manufacturing floor.

A foundation in hands-on troubleshooting, developed into broader maintenance, engineering and operational support.

March 2017 – Present

AUTOLIV HIROTAKO

Maintenance Technician

Maintenance & operations

Hands-on engineering

  • Diagnose and repair machine breakdowns and electrical/control faults; monitor PLC programs and develop, modify or add logic for fault rectification.
  • Perform PM, TPM, servicing, inspection and installation; investigate root causes and support corrective/preventive actions and equipment improvements.

Maintenance control & reporting

  • Maintain SOPs, verification checklists and technical quality guidelines; coordinate audit documentation and traceability.
  • Prepare daily, weekly and monthly reports, 8D records, lessons learned and weekly review presentations; present updates to management when required.
  • Own end-to-end spare-parts control, RFQ/PR/PO and vendor coordination, stock reconciliation and inventory audit queries.

July 2014 – February 2017

TOYO TIRES

Maintenance Technician

Hands-on engineering foundation
  • Diagnosed and repaired machine breakdowns using PLC programming and systematic troubleshooting methods.
  • Performed preventive maintenance and supported work scheduling, inspection records and cable-control activities.

March 2014 – May 2014

TAMZA GLOBAL

Project Engineer

Engineering project support
  • Supported cable inspection and control, project coordination and technical record management.
  • Prepared quotations, invoices and purchase orders, and supported supplier coordination.

Technical competencies

What I bring to an engineering team.

Core technical areas at a glance.

PLC & Controls

PLC Programming · PLC Modification · PLC Troubleshooting · Fault Tracing

Machine Maintenance

Breakdown Diagnosis & Repair · PM · TPM · Servicing · Installation

Problem Solving

Root-Cause Analysis · 8D · Corrective Action · Preventive Action · Lessons Learned

Maintenance Control

SOP Development · Verification Checklists · Audit Documentation · Maintenance Reporting

Inventory & Procurement

End-to-End Spare-Parts Control · Stock Reconciliation · RFQ · PR · PO · Vendor Coordination

Engineering Support

AutoCAD · Cable Inspection & Control · Project Coordination

Education

Engineering foundation.

Diploma Electronic Engineering (Control)

Politeknik Sultan Salahuddin Abdul Aziz Shah

Contact

Let’s talk maintenance
& engineering.

Muhammad Fikri Abd Rahman
Ipoh, Perak

muhammadfikriarz@gmail.com +6019 748 9890
Email Fikri CallDownload Resume